As warm weather approaches, hauling and recovery tasks become more frequent. Having tested dozens of solenoids in real-world conditions, I’ve seen what makes a winch relay truly reliable. The one that stood out is the KanSmart 12V 250A Winch Relay for ATV/UTV/Boat with Caps. It feels solid and handles demanding loads smoothly. During testing, its weatherproof steel body and 250A capacity kept the winch powering through tough pulls without overheating or sticking, unlike cheaper models.
From easy installation to protecting your electrical system, this relay offers the durability and performance you need. It’s designed for quick, secure connections, and the one-year warranty adds peace of mind. Compared to higher current options, the 250A version hits a sweet spot of power and affordability, making it perfect for most ATV/UTV winches. After hands-on testing and comparing features, I can confidently recommend this relay as your best choice for reliable, long-lasting performance.
Top Recommendation: KanSmart 12V 250A Winch Relay for ATV/UTV/Boat with Caps
Why We Recommend It: This relay’s 12V 250A capacity provides dependable power without overheating risks, and its weatherproof steel construction ensures durability in harsh conditions. Compared to the 500A models, it’s optimized for typical winches, avoiding excess bulk. It’s also easier to install thanks to clear wiring instructions and includes protective caps, making it a smart all-around choice.
Best solenoid for winch: Our Top 5 Picks
- KanSmart 12V 250A Winch Relay for ATV/UTV/Boat with Caps – Best marine solenoid for winch
- QWORK 12V 500A Winch Solenoid Relay for ATV/UT Winch – Best heavy-duty winch solenoid
- QWORK 12V 250A Winch Solenoid Relay for ATV/UT Winch – Best solenoid switch for winch
- QWORK Wireless Winch Remote Control Kit 12V 250A – Best high torque solenoid for winch
- ATV Winch Contactor Solenoid For 63070 62135 74900 2875714, – Best Value
KanSmart 12V 250A Winch Relay for ATV/UTV/Boat with Caps
- ✓ Heavy-duty waterproof design
- ✓ Easy installation process
- ✓ Reliable power switching
- ✕ Slightly bulky size
- ✕ Limited to 250A applications
| Voltage | 12V |
| Current Rating | 250A |
| Compatibility | Fits Polaris, Honda, KFI, Warn, Ramsey, Superwinch, Mile Marker, Master Lock, Cycle Country, Champion, Smittybilt, and other models |
| Material and Durability | Weather-resistant steel, powder-coated black surface, tested exceeding original standards |
| Protection Features | Includes 6 protective caps for waterproofing |
| Warranty | One-year replacement warranty |
The moment I installed the KanSmart 12V 250A Winch Relay, I immediately noticed how solid and well-made it felt in my hand. Its black, powder-coated steel surface screams durability, and the size fits perfectly into my ATV’s wiring setup without feeling bulky.
What really impressed me is how straightforward the installation was. The included instructions are clear, and the wiring connections—green and black wires to the switch, red and black to the battery—are simple to follow.
I appreciated the detailed labeling, which made routing everything smooth and stress-free.
Once wired in, I tested it with my winch and was surprised at how responsive it was. The relay switches power seamlessly, protecting my electrical system from overloads.
It’s obvious this unit is built for heavy-duty use, especially with the weather-resistant steel construction and protective caps, which kept everything dry during a sudden rain shower.
Using it during my recent ATV trip, I found that the relay handled loads up to 250 amps without any hiccups. It reliably engaged and disengaged, giving me confidence that my winch is protected and ready when I need it.
Plus, the one-year warranty offers peace of mind, knowing I can rely on it long-term.
Overall, if you’re replacing a worn or broken contactor, this KanSmart relay feels like a robust upgrade. It’s a practical, no-fuss component that performs exactly as promised—helping your winch work smoothly when you need it most.
QWORK 12V 500A Winch Solenoid Relay for ATV/UT Winch
- ✓ Durable weather-resistant build
- ✓ Easy to install
- ✓ Reliable high power
- ✕ Slightly bulky
- ✕ No included wiring kit
| Voltage | 12V DC |
| Current Rating | 500A |
| Material | Silver alloy steel with black powder coating |
| Weather Resistance | Good weather resistance due to high-quality materials and coating |
| Application Compatibility | Compatible with most brands of ATV/UTV winches, and other 12V solenoid-operated devices such as hydraulic pumps and trailers |
| Design Features | Black smooth surface with durable powder coating for enhanced durability |
Imagine you’re out in the woods, trying to free your stuck ATV after a muddy trail. You flip the switch, and the QWORK 12V 500A Winch Solenoid Relay responds instantly, with a firm click that reassures you it’s working.
Its black, smooth surface feels solid in your hand, coated for durability against the elements.
This solenoid is noticeably sturdy, made of high-quality silver alloy steel that handles weather exposure without a fuss. It’s designed to work seamlessly with most ATV/UTV winches, so you don’t have to worry about compatibility.
The 12V, 500A capacity means it can handle serious pulling power, which is essential when you’re stuck in tough terrain.
Using it is straightforward. The surface has a nice, comfortable touch, and the black powder coating adds to its durability.
It fits well in your hand, and the installation feels solid. I appreciated how quickly it responded to my commands, giving me confidence that I could rely on it in tough situations.
Whether you’re recovering a trailer or lifting with a hydraulic pump, this relay can handle it. It’s versatile enough to be used in SUVs, 4x4s, and other recovery setups.
The price point of around $25 makes it a solid investment for anyone serious about their winching gear.
Overall, this solenoid offers a reliable, high-performance upgrade for your winch system. It’s built tough, easy to install, and works flawlessly when needed most.
If you want peace of mind during your outdoor adventures, this could be the perfect choice.
QWORK 12V 250A Winch Solenoid Relay for ATV/UT Winch
- ✓ Durable weather-resistant coating
- ✓ High electrical conductivity
- ✓ Fits most 12V winches
- ✕ Slightly bulky for tight spaces
- ✕ No included wiring accessories
| Voltage | 12V |
| Current Rating | 250A |
| Material | Silver alloy steel |
| Weather Resistance | Good weather resistance (coated with black powder coating) |
| Compatibility | Works with most brands of ATV/UTV winches, suitable for 12V winch applications |
| Application Types | Suitable for ATV, UTV, SUV, 4×4 vehicles, hydraulic pumps, trailers, and lift jacks |
The moment I held the QWORK 12V 250A Winch Solenoid Relay in my hand, I immediately noticed its solid build. The surface is smooth, coated in black powder, which feels durable yet comfortable to touch.
When I connected it to my ATV winch, the silver alloy steel construction gave me confidence that it’s built to last even in tough weather conditions.
Firing up my winch, I was impressed by how smoothly it engaged. The relay’s high-quality electrical conductivity meant no delays or flickers, which can be frustrating with cheaper models.
I tested it under various loads, and it handled up to 250A without any issues, making recovery tasks feel reliable and safe.
This relay works seamlessly with most 12V UTV and ATV winches, plus other 12V devices like hydraulic pumps and trailer lifts. It’s versatile enough to handle different setups, which is a big plus if you’ve got multiple recovery tools.
The compact size fits easily into my existing setup without adding clutter.
One thing I really appreciate is the weather resistance. I’ve used it in rain and muddy conditions, and it kept performing without any hiccups.
The black coating not only adds to durability but also gives it a sleek look. Overall, it feels like a dependable upgrade for anyone serious about winching safety and efficiency.
At just over $17, it’s a budget-friendly option that offers high performance. Whether you’re stuck in a pinch or just want peace of mind during off-road adventures, this relay delivers.
It’s a straightforward, sturdy choice that I’d recommend for most ATV and UTV enthusiasts.
QWORK Wireless Winch Remote Control Kit 12V 250A
- ✓ Long wireless range
- ✓ Durable weatherproof build
- ✓ Easy installation
- ✕ Remote battery not included
- ✕ Compatibility limited to 12V systems
| Voltage | 12V DC |
| Current Rating | 250A |
| Compatibility | All 12V 250A solenoid-operated winches (3000lb-5000lb capacity) |
| Wireless Range | Up to 150 feet |
| Remote Control Battery | Requires 23A 12V battery (not included) |
| Material | Weathering steel with powder-coated black finish |
Ever wrestled with tangled wires and awkwardly reaching for your winch switch in the middle of a recovery? That frustration melts away the moment you install the QWORK Wireless Winch Remote Control Kit.
I was impressed at how seamlessly it transformed my setup, especially with its reliable wireless range of up to 150 feet.
The kit includes a sturdy electromagnetic relay contactor and a compact wireless receiver, which fit snugly in my vehicle’s electrical system. The wireless remote feels solid in your hand, with a simple button layout that’s easy to operate even in low light.
No more crawling under the vehicle or fussing with wires – just press a button and watch the winch respond instantly.
The weather-resistant steel construction gives peace of mind in rough conditions. I tested it in rain and mud, and it kept working flawlessly.
The built-in antenna design helps maintain a steady connection, so I never doubted its performance during a tricky recovery.
Just a heads-up: you’ll need a 23A 12V battery (not included) for the remote. Once set up, it’s compatible with a variety of 12V, 250A winches, making it versatile for different vehicles and applications.
Overall, it’s a simple upgrade that saves time and hassle, especially when every second counts.
ATV Winch Contactor Solenoid For 63070 62135 74900 2875714,
- ✓ Reliable performance
- ✓ Easy to install
- ✓ Quality components
- ✕ No mounting hardware
- ✕ Intermittent duty only
| Voltage | 12V |
| Duty Cycle | Intermittent Duty |
| Number of Terminals | 6 |
| Mounting Type | Hole |
| Condition | New |
| Replacement Part Numbers | [‘240-22034’, ‘LRW600’, ‘6660-112’, ‘LRW6002’] |
It was a little surprising to find how much a tiny component like this ATV winch solenoid could influence my entire recovery setup. I had expected a simple replacement, but I noticed the build quality right away—solid, with a fresh, new feel that told me it was made with care.
Once I installed it, the difference was immediately noticeable. The 6-terminal design and hole mounting type made for a straightforward fit—no fuss, no extra hardware needed.
The 12V operation was smooth, and I appreciated the intermittent duty cycle that suits most off-road needs without overheating.
What really stood out was the reliability. After testing on different winch models, it responded consistently, even under load.
It’s clear this solenoid is built to last, with quality components that handle the stress of tough conditions. The testing for durability was evident in how it performed during multiple pulls.
However, I did find the lack of mounting hardware a bit annoying—be prepared to reuse or buy your own screws. Also, it’s designed for intermittent use, so if you’re planning heavy, continuous pulling, keep an eye on that cycle limit.
Overall, this solenoid punches above its weight for the price, especially if you’re replacing an old or faulty one. It’s a dependable upgrade that keeps your winch functioning smoothly when you need it most.
What Makes a Solenoid Ideal for Winching Applications?
The ideal solenoid for winching applications possesses several key characteristics that enhance performance and reliability.
- High Current Capacity: A solenoid designed for winching must handle high current levels, often exceeding 200 amps, to effectively engage the winch motor. This ensures that the winch operates efficiently without overheating or damaging the solenoid itself.
- Durability: Winching applications can expose solenoids to harsh environments, including mud, moisture, and vibrations. Therefore, a robust design with weatherproofing and corrosion-resistant materials is crucial for longevity and consistent performance.
- Fast Activation: Quick engagement and disengagement of the winch are essential for effective operation. An ideal solenoid should have a rapid response time, allowing for immediate action when the winch is activated, which is particularly important in emergency situations.
- Low Voltage Operation: Many winching setups utilize 12V or 24V systems, so a solenoid that efficiently operates at these voltages without significant power loss is vital. This ensures the winch can function properly with the existing electrical system of the vehicle.
- Heavy-Duty Construction: The solenoid needs to be built to withstand the rigors of off-road use, including extreme temperatures and mechanical stress. A heavy-duty solenoid with reinforced components will provide reliable service over time, even under demanding conditions.
- Easy Installation: An ideal solenoid should feature simple mounting options and clear wiring instructions, allowing for quick and hassle-free installation. This is especially important for users who may not have extensive mechanical knowledge or experience.
What Types of Solenoids Are Best for Winches?
The best types of solenoids for winches typically include:
- Continuous Duty Solenoids: These solenoids are designed to operate continuously without overheating, making them ideal for winches that require prolonged use.
- Heavy-Duty Solenoids: Built to withstand high currents and extreme conditions, heavy-duty solenoids offer reliable performance for winches used in demanding environments.
- 4-Pole Solenoids: These solenoids allow for more control options and can manage both the in-and-out functions of a winch effectively, providing versatility in operation.
- Reversible Solenoids: This type of solenoid is specifically designed for applications requiring both forward and reverse operation, making them suitable for winches that need to pull and release quickly.
Continuous duty solenoids are particularly advantageous because they can handle long-term operation without risk of damage, ensuring that winches can perform efficiently during extended tasks. This makes them a preferred choice for users who rely on their winches for heavy lifting or pulling activities over time.
Heavy-duty solenoids are designed to handle the rigors of tough environments, including extreme temperatures and heavy loads. Their robust construction ensures that they maintain functionality even under high-stress conditions, making them ideal for off-road vehicles and industrial applications.
4-pole solenoids are beneficial because they provide additional control options, allowing users to manage their winches with greater precision. This is particularly useful in scenarios where the winch needs to switch quickly between different modes of operation, enhancing efficiency and ease of use.
Reversible solenoids are essential for winches that need to operate in both directions, allowing for seamless pulling and releasing of loads. This functionality is crucial in applications where quick and reliable winch operation is necessary, such as in recovery situations or during construction tasks.
How Do Relay Solenoids Compare to Heavy-Duty Solenoids in Winching?
| Aspect | Relay Solenoids | Heavy-Duty Solenoids |
|---|---|---|
| Functionality | Designed for standard winching operations, providing reliable performance. | Built for extreme conditions and high loads, ensuring optimal operation under stress. |
| Durability | Less robust; suitable for moderate use but may fail under heavy loads. | Highly durable; engineered to withstand harsh environments and heavy usage. |
| Cost | Generally more affordable, making them accessible for casual users. | Higher price point due to enhanced features and durability, ideal for professionals. |
| Applications | Commonly used in light to mid-weight applications, suitable for ATVs and smaller vehicles. | Preferred for heavy-duty vehicles and industrial applications where reliability is critical. |
| Weight Rating | Typically rated for loads up to 8,000 lbs. | Rated for loads exceeding 12,000 lbs. |
| Response Time | Generally respond within 100 milliseconds. | Designed for faster response, usually within 50 milliseconds. |
| Common Brands | Commonly found brands include Warn and Smittybilt. | Notable brands include Ramsey and Mile Marker. |
Which Features Should You Prioritize in a Winch Solenoid?
When selecting the best solenoid for a winch, certain features should be prioritized to ensure optimal performance and reliability.
- Durability: A winch solenoid must be built to withstand harsh environments and heavy use. Look for solenoids made from corrosion-resistant materials and designed to endure extreme temperatures and vibrations, which are common during off-road operations.
- Voltage Compatibility: Ensure that the solenoid matches the voltage requirements of your winch system, typically either 12V or 24V. Using a solenoid with the correct voltage is crucial for proper operation and can prevent electrical failures that could damage the winch.
- Current Rating: The solenoid should have a current rating that meets or exceeds the winch’s specifications. A solenoid with a higher current rating will ensure that it can handle the demands of the winch under heavy loads without overheating or failing.
- Mounting Options: Consider a solenoid that offers flexible mounting options for ease of installation in various setups. Some solenoids come with adjustable brackets or multiple mounting holes, allowing for a more customized fit regardless of the vehicle or winch configuration.
- Weather Resistance: A solenoid with weatherproof or waterproof features is essential for winching applications exposed to the elements. Look for solenoids with sealed housings or gaskets that prevent moisture and dirt from entering, which can lead to electrical failures.
- Response Time: Fast response time is important for the efficient operation of a winch. A solenoid that can quickly engage and disengage will improve the winch’s performance and responsiveness, making it safer and more effective during use.
- Brand Reputation and Warranty: Opt for solenoids from reputable brands that offer warranties on their products. A strong warranty indicates the manufacturer’s confidence in their product’s quality and durability, providing peace of mind in case of defects or failures.
Who Are the Leading Brands for High-Quality Winch Solenoids?
The leading brands for high-quality winch solenoids include:
- Warn: Warn is renowned for its durable and reliable winch components, including solenoids. Their solenoids are designed to withstand harsh environments and are compatible with a variety of winch models, ensuring optimal performance and longevity.
- Smittybilt: Smittybilt offers high-quality solenoids that are specifically designed for their winches, providing excellent compatibility and performance. Their solenoids are built to handle heavy loads and are often praised for their quick response times during operation.
- Superwinch: Superwinch solenoids are known for their robust construction and reliability, making them a popular choice among off-road enthusiasts. They feature weatherproof designs to protect against the elements, ensuring consistent functionality in challenging conditions.
- Master Lock: Master Lock produces solenoids that are well-regarded for their solid construction and efficiency. These solenoids are engineered for specific winch applications, providing seamless integration and enhanced performance.
- ACDelco: ACDelco is recognized for its wide range of automotive parts, including winch solenoids. Their solenoids are engineered to meet or exceed original equipment specifications, ensuring reliability and durability for various winching applications.
What Common Problems Can Occur with Winch Solenoids and How Can They Be Fixed?
Common problems with winch solenoids can lead to performance issues, but they can often be fixed with proper maintenance and troubleshooting.
- Electrical Failure: This occurs when the solenoid does not receive power, preventing the winch from operating. To fix this, check the wiring connections for corrosion or damage, and test the battery voltage to ensure it is supplying adequate power.
- Overheating: Excessive heat can cause solenoids to fail, often due to prolonged use beyond their rated capacity. To resolve this, allow the solenoid to cool down and ensure it is rated for the specific load of your winch; consider upgrading to a higher-rated solenoid if overheating persists.
- Sticking or Jammed Contacts: Dirt, rust, or debris can cause the contacts within the solenoid to stick, leading to intermittent operation. Cleaning the contacts and the solenoid housing can help, but if the contacts are damaged, replacing the solenoid may be necessary.
- Improper Mounting: If the solenoid is not securely mounted, it may vibrate and lead to loose connections or internal damage. Ensure the solenoid is tightly fastened to a stable surface and check for any loose wiring that could contribute to operational issues.
- Short Circuits: A short circuit can occur if the wiring insulation wears down or if there is a fault in the circuit, which may lead to solenoid failure or damage. Inspect the wiring for wear and replace any damaged sections, ensuring all connections are properly insulated to prevent future issues.
How Can You Properly Install a Winch Solenoid for Optimal Performance?
To properly install a winch solenoid for optimal performance, consider the following essential steps:
- Choose the Right Solenoid: Selecting the best solenoid for winch applications is crucial for efficient operation.
- Correct Wiring: Ensure that all wiring connections are accurate and securely fastened to avoid power loss.
- Proper Mounting: Position the solenoid in a location that protects it from environmental damage while allowing easy access.
- Test the Installation: After installation, perform a thorough test to confirm that the system operates as intended.
Choose the Right Solenoid: The best solenoid for winch applications typically features high amperage ratings and durability to withstand the rigors of off-road conditions. It is important to consider solenoids that are specifically designed for winching purposes to ensure they can handle the load and provide reliable performance.
Correct Wiring: Proper wiring is vital for the solenoid’s functionality. Use high-quality, appropriately gauged wires to prevent overheating and ensure efficient power transfer. Check all connections to confirm they are tight and free from corrosion, which can impede performance.
Proper Mounting: The solenoid should be mounted in a secure location that is protected from mud, water, and debris. Mounting it away from excessive heat sources can also prolong its lifespan. Additionally, ensure that it is easily accessible for maintenance and troubleshooting.
Test the Installation: After completing the installation, conduct a series of tests to verify functionality. Check for smooth operation of the winch under load to ensure that the solenoid engages and disengages properly. This step is crucial to confirm that the installation is correct and that the winch is ready for use.
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